Description:

A round washer with notches formed into its outer edge, protrusions equally spaced from each other on the top face and corresponding pockets on the bottom face.

 

Application:

 

These washers are designed to be used with grade 5 and grade 8 cap screws. The washer is placed beneath the head of the cap screw and as the screw is tightened, the protrusions compress.

When the protrusions have been flattened a sufficient amount the fastening has achieved the proper tension. Direct tension indicators are not affected by the presence of oil or other lubricants, and they measure tension regardless of surface condition. They help ensure proper tension is achieved even when a simple box wrench or socket wrench are the only tools that can be used to tighten the screw.

 

 

Tension Indicating Washer

 

 

ASTM F959 DIRECT TENSION INDICATOR WASHERS - USED W/TYPE 325 STRUCTURAL FASTENERS ASTM F959
Nominal Size
OD
ID
TH
P

Number of
Protrusions

(equally spaced)

Compression Load
Range (lbs.)
Outside Diameter
Inside Diameter
Thickness

Protrusion

Tangential

Diameter

Max
Min
Max
Min
With Protrusion Max
With Protrusion Min
Max
Max
Min
1/2
1.187
1.167
0.527
0.523
0.180
0.104
0.788
4
14,000
12,000
5/8
1.375
1.355
0.658
0.654
0.220
0.126
0.956
4
23,000
19,000
3/4
1.625
1.605
0.790
0.786
0.230
0.126
1.125
5
34,000
28,000
7/8
1.875
1.855
0.921
0.917
0.240
0.142
1.294
5
47,000
39,000
1
2.000
1.980
1.052
1.048
0.270
0.158
1.463
6
61,000
51,000
1-1/8
2.250
2.230
1.183
1.179
0.270
0.158
1.631
6
67,000
56,000
1-1/4
2.500
2.480
1.315
1.311
0.270
0.158
1.800
7
85,000
71,000
1-3/8
2.750
2.730
1.446
1.442
0.270
0.158
1.969
7
102,000
85,000
1-1/2
3.000
2.980
1.577
1.573
0.270
0.158
2.138
8
124,000
103,000

 

 

DIRECT TENSION INDICATORWASHERS - USED W/ GRADES 5 & 8 FASTENERS SAE J 2486
Nominal Size
OD
ID
TH
P

Grade 5 Loads

Grade 8 Loads
Outside Diameter
Inside Diameter
Thickness

Protrusion

Bearing

Diameter

Target Clamp Load
Proof Load
Target Clamp Load
Proof Load
Max
Max
Min
Min
Max
Min
Min
1/2
0.970
0.527
0.523
0.104
0.675
10,197
12,100
14,396
17,000
5/8
1.224
0.658
0.654
0.126
0.844
16,317
19,200
23,036
27,100
3/4
1.494
0.790
0.786
0.142
1.012
23,776
28,400
33,567
40,100
7/8
1.650
0.921
0.917
0.158
1.181
32,449
39,300
45,825
55,400
1
1.866
1.052
1.048
0.158
1.350
42,269
51,500
59,674
72,700
1-1/8
2.083
1.183
1.179
0.158
1.519
47,508
56,500
77,040
91,600
1-1/4
2.299
1.315
1.311
0.193
1.688
59,552
71,700
96,570
116,300
1-1/2
2.732
1.577
1.573
0.193
2.025
87,746
104,000
142,290
169,200

 

 

 

 

 

 

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sales@fastenerz.com


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